OEM Production for Original IP Goods
PVC Sofubi Figures
OEM & Mass Production
From 2D character artwork to finished samples, we custom manufacture PVC sofubi figures, 3D mascots, and blind box character goods with strong shape and color fidelity. We can support 3D sculpting, color review, approval revisions, multi-SKU control, individual packaging, and pre-shipment inspection for B2B production.
Note: one-off personal orders, unofficial derivative works, and fan-made mass production are generally not accepted so that copyright and licensing requirements are protected.
What Are PVC Sofubi Figures?
These figures are made from PVC, or polyvinyl chloride. In character goods manufacturing it is often described as soft PVC or soft vinyl, a standard material for blind box figures, keychains, mascots, and collectible sofubi-style products.
This page focuses on hollow soft-vinyl and sofubi-style construction. For rigid or injection-molded routes, review the broader custom figure manufacturing options before selecting the process.
The surface is smooth, colors appear vivid, and facial expressions or costume details can be reproduced clearly. Rounded shapes, clean edges, and a polished finish are key advantages when the tooling and painting process are planned correctly.
- Moderate flexibility and resilience, with lower cracking risk when dropped
- Good paint adhesion for long-term color stability
- Strong moldability for complex character shapes and accessories
- Cost-effective for planned mass production
Custom sofubi figure manufacturing scope
A PVC sofubi figure project is not only a sculpting job. Before quotation, artwork, sculpting, tooling, color samples, SKU control, packaging, inspection, and delivery conditions should be reviewed together so mold cost, MOQ, and lead time can be evaluated realistically.
Reproduction Review: From 2D Artwork to 3D Finished Sample
Compare the design artwork and finished sample with the slider, then confirm molding, painting, structure, and approval points before mass production.
Height: approx. 125 mm / width: approx. 90 mm
PVC soft vinyl, antimony mold and slush molding specification
Festival Tanuki Pilot
#festival-tanuki-pilotA tanuki character that combines an aviation-style pilot cap with a traditional festival happi coat. It blends Japanese festival charm with a warm pop-culture mascot look.
To mold the thin chin strap shown in the 2D artwork reliably in soft vinyl, the connection area is thickened to about 1.5 mm to improve tear resistance and molding stability.
We use master molds suitable for soft vinyl production and review samples against the quality points required for character goods projects.
Four Production Steps That Turn 2D Ideas into Real Products
Sculpting, tooling, molding, and finishing teams work together to turn character concepts into manufacturable PVC figures.
Artwork Review
We review turnarounds, sketches, facial contours, hair thickness, and accessory details to identify undercuts or molding risks before tooling.
3D Sculpting and Shape Adjustment
The master sculpt is created by 3D modeling or hand finishing, then adjusted so the soft, rounded volume of sofubi-style PVC looks natural.
Tooling and Color Reproduction
Tooling, color matching, spray masks, and pad-printing plates are prepared according to the approved artwork and Pantone references.
Finished Sample Review
Wall thickness, painting, assembly stability, standing balance, and other inspection points are checked before final approval for mass production.
Three Commitments for Premium Character Goods
We plan each figure as a branded character product, not only as a generic molded toy.
Strict Color Matching (Pantone and Production Adjustment)
Material color samples and painted swatches can be reviewed before mass production to confirm the target color direction.
Precision Molds with Minimal Parting Lines
Tooling is planned to keep parting lines as discreet as possible while preserving the intended sculpted look.
Integrated Production, Stable Supply, and Compliance Review
Material and safety requirements can be reviewed according to the target market, product use, and buyer documentation needs.
How Does the Custom Sofubi Production Flow Work?
From inquiry to delivery, each stage is reviewed with clear checkpoints. Artwork, 3D data, tooling, trial samples, mass production, QC, and packaging are confirmed step by step to reduce misunderstandings before volume production.
- 01Inquiry and ConsultationConfirm product specs, quantity, target schedule, and sales use.
- 02Artwork and ReferencesShare illustrations, turnarounds, sketches, or existing sample photos.
- 033D Design and PrototypeCreate the 3D sculpt and review shape, part split, color, and base.
- 04Mass Production and QCManage molding, painting, assembly, and SKU sorting.
- 05Inspection and Individual PackingCheck appearance, quantity, packaging, assortments, and label requirements.
- 06Carton Packing and ShipmentConfirm carton marks, pre-shipment photos, and delivery conditions.
Custom products are made to order. Designs and specifications are handled as confidential project information, with quality and delivery terms confirmed per project.
Production process photos from artwork to shipment
A custom sofubi figure project should be reviewed step by step: artwork, 3D sculpt, prototype, tooling, molding, hand painting, QC, individual packing, and carton shipment. Separating these stages before quotation helps buyers evaluate mold cost, MOQ, lead time, and inspection scope.
Custom PVC Sofubi Figure Cases
For OEM projects, we can discuss design-to-sample development, series expansion, color variants, costume variants, paired bases, and retail display concepts together. To keep original IP goods scalable, SKU structure, paint specifications, packaging, and inspection standards are organized early.
From Design Artwork to Finished Sample
Review 3D sculpting, part split, paint areas, and production fidelity based on front and side artwork.
Series Expansion and Multiple Characters
Plan multiple SKUs in the same IP world by changing poses, accessories, expressions, or character details.
Limited Colors and Retailer Variants
Organize painting specs and SKU control for event-only, online-only, or retailer-exclusive colors.
Costume Variants and Character Expansion
Design uniform, Japanese-style, streetwear, or seasonal costume variants while keeping the character identity.
Paired Figures and Custom Bases
Plan paired characters, name plates, shared bases, and display stands according to the sales concept.
Retail Display and Packaging Support
Brand boxes, individual packing, display fixtures, and promotional sets can be arranged to make the final product feel retail-ready.
Mass Production and Related PVC Goods Expansion
PVC sofubi figure OEM can cover not only 3D original IP goods, but also related PVC goods using the same character. Flat rubber items and non-figure accessories are covered in the overall PVC goods OEM specifications. Mass production control, sample inspection, individual packing, SKU control for blind boxes, carton packing, and shipment preparation can be discussed together.
PVC Goods That Can Share the Same Original IP
Depending on the character world, sales channel, quantity, and packaging method, we can plan PVC sofubi figures and related PVC merchandise together.
Trend Character Figures
For fan goods, limited releases, and event sales. Size, base, facial variants, and color variants can be discussed.
Corporate Mascot Figures
For company, shop, or regional mascot promotions. Logo reproduction, uniforms, and backing-card packaging can be planned.
Blind Box Figures
For series projects and random sales, SKU control, assortment ratios, outer box labels, and individual packing conditions are reviewed.
Character Keychains
For event sales, giveaways, and visitor gifts. Hardware, PVC charm, backing card, and OPP bag options can be selected.
Character Fridge Magnets
For souvenirs, shop goods, and member gifts. Magnet strength, back structure, and carded packaging are confirmed.
Doll Stands
For display bases, set sales, and photo props. Pole, base shape, and character fixing method can be discussed.
Can Flocking Be Added After PVC Molding?
Yes. After the PVC body is molded, flocking can be applied to the surface to create a soft plush-like texture or a refined matte hand feel. It works well for mascot keychains, blind box mini figures, fan merchandise, fancy goods, and limited-edition character products.
If you are unsure whether standard painting or flocking suits your project, share the character image, quantity, and use case so we can outline process scope and cautions.
How Do Resin, Injection, Sofubi, and Rubber Processes Differ?
For mass-produced 3D character goods, the best process depends on detail level, quantity, budget, weight, and sales format. Sofubi is lightweight and hollow, making it suitable for rounded mascots and blind box figures.
| Process | Features | Best For | MOQ Guide |
|---|---|---|---|
| Resin | Hard material with high detail reproduction | Display prototypes and limited premium items | Dozens to hundreds, case by case |
| Injection molding | Precise and suitable for high-volume production | Standard figures and retail mass products | Recommended from around 5,000 pcs |
| Sofubi / soft vinyl | Lightweight with rounded character expression | Blind boxes and mascots | Around 1,000 to 2,000 pcs, case by case |
| Rubber / soft PVC | For semi-3D and small accessories | Keychains, magnets, and patches | Around 1,000 pcs, case by case |
Can Parting Lines and Air Hole Positions Be Specified?
Yes. During sculpting, parting lines, split positions, air holes, bases, and contact points are reviewed so visible lines avoid the face and key design areas where possible.
How Are Sofubi Figure Specifications Confirmed?
Before quotation, product type, size, structure, sculpt data, color references, safety requirements, packaging, SKU control, and delivery terms should be organized. If specifications are not finalized, references and estimated quantity can be used to narrow down options.
What Are Typical MOQ and Lead Time Ranges?
MOQ and lead time vary by size, tooling, color count, part count, packaging specifications, and SKU count. The following ranges can be used as an initial planning guide.
What affects mold cost, MOQ, and sample pricing?
Custom sofubi and PVC figure cost is driven by more than material choice. Size, part count, color separation, paint masks, packaging, and revision scope all influence the tooling plan and mass-production quotation.
What Materials Are Needed for Quotation?
Even without a finished specification sheet, you can start with reference images, rough sketches, estimated quantity, and sales use. For unreleased IP, we can also confirm data-sharing scope and NDA requirements.
- Character images, turnarounds, 2D artwork, or 3D data
- Desired size, quantity, SKU count, color count, and part count
- Packaging method, blind packing, assortment ratio, and JAN label requirements
- Target delivery date, sales market, safety standard, and inspection requirements
Frequently Asked Questions
Can PVC sofubi figures be discussed in small lots?
It depends on the specification, but mass production discussions often start around 1,000 to 2,000 pcs. Limited editions and sculpt reviews are checked case by case.
Can you quote if we do not have 3D data?
Yes. We can start from 2D illustrations, turnarounds, rough sketches, or reference images, then define the 3D sculpting scope if needed.
Can you manage blind boxes and multiple SKUs?
Character variants, facial variants, color variants, random packing, assortment ratios, and outer box labels can be reviewed according to project conditions.
What can be checked at the sample stage?
Shape, color, parting lines, air holes, base, packaging, and inspection standards can be checked. Photos or videos can be used for approval revisions when needed.
Can material and safety requirements be reviewed?
Phthalate-free PVC, ATBC-PVC, RoHS, REACH, EN71, ST standards, and other requirements can be reviewed by use case, sales market, and project conditions.
Can you produce unofficial characters or derivative fan works?
To protect copyright and licensing compliance, we generally cannot accept mass production of unofficial derivative works or fan-made goods. Please contact us with rights-cleared official projects.
How do hollow soft vinyl and injection-molded PVC figures differ?
Hollow soft vinyl is lightweight and suits rounded sofubi-style forms. Injection-molded PVC uses a different tooling and molding route for more rigid or precise parts. The right process depends on shape, detail, quantity, part structure, and target cost.
What determines tooling and part splits for a custom figure?
Size, undercuts, hollow structure, removable parts, joints, paint access, parting-line placement, and assembly method affect the tooling plan. These points should be reviewed on the 3D sculpt before tooling approval.
How are paint colors and surface finishes approved?
Pantone references, paint masks, pad-print areas, matte or gloss direction, and approved sample photos can be used as review references. Acceptable production variation and critical character colors should be agreed before mass production.
What packaging information should be fixed before mass production?
Confirm individual bags or boxes, inner trays, backing cards, labels, SKU or assortment rules, carton marks, and the delivery format. Packaging dimensions may also affect the figure base, accessories, and shipment cost.
How should character rights and production tooling be handled?
Character artwork must be rights-cleared for production. Tooling ownership, storage period, reuse conditions, confidentiality, and disposal should be confirmed in the quotation or production agreement for each project.
Discuss Your PVC Sofubi Figure OEM Specification
Share reference images, rough sketches, estimated quantity, SKU count, and packaging requirements so we can organize process options and review points.