Production flow preview
Sofubi Plush OEM Process and Timeline
A rebuilt English process page with WebP images. It explains the practical stages from design review to sample, mold, mass production, QC, packing, and DDP delivery.
Step 1. Design review and feasibility check
Start with character artwork, target size, molded-part requirements, fabric image, quantity, and desired delivery date. The supplier checks whether the structure can be produced and which parts require mold or sewing adjustment.
- Confirm product type and size first.
- Separate molded parts from sewn body parts.
- Check packaging and destination early.
Step 2. Prototype sample and revisions
The sample stage verifies expression, material, structure, balance, and assembly. Revisions should be documented with photos and a clear approval owner.
- Review front, side, back, surface, seam, and package views.
- Record accepted and rejected changes.
- Approve final sample before mass production setup.
Step 3. Mass production, QC, packing, and shipment
After approval, production moves into mold/material procurement, sewing, assembly, final inspection, SKU packing, carton marking, and delivery. DDP or split shipment should be checked before carton sealing.
- Use inspection photos for representative samples.
- Check SKU allocation and carton labels.
- Keep a schedule buffer for event-date goods.
Process checkpoints
| Design | Artwork, size, material direction, molded parts, and quote conditions. |
|---|---|
| Sample | Expression, structure, fabric, surface, balance, and package sample. |
| Production | Mold, material purchase, sewing, assembly, and mid-production checks. |
| Shipment | Final inspection, packing, carton labels, documents, and DDP delivery. |
Production image modules
FAQ
Can the process start from a rough sketch?
Yes, but quotation becomes more accurate when size, material, quantity, packaging, and deadline are also provided.
Which stage most often causes delays?
Mold revision, fabric change, packaging approval, and shipment planning are common schedule risks.
Can DDP delivery be included?
Yes. Destination, quantity, carton information, and deadline are needed to check the route.
Prepare a practical OEM quote package.
Send artwork, size, quantity, packaging method, destination, and target delivery date. The reply can focus on feasibility, sample flow, and cost drivers instead of generic estimates.