OEM Production for Original IP Goods

PVC Sofubi Figures
OEM & Mass Production

From 2D character artwork to finished samples, we custom manufacture PVC sofubi figures, 3D mascots, and blind box character goods with strong shape and color fidelity. We can support 3D sculpting, color review, approval revisions, multi-SKU control, individual packaging, and pre-shipment inspection for B2B production.

Artwork review 3D sculpting Precision molds Color matching Multi-SKU control QC and packaging

Note: one-off personal orders, unofficial derivative works, and fan-made mass production are generally not accepted so that copyright and licensing requirements are protected.

Design artwork and finished PVC sofubi figure sample for the Hanamatsuri Fox character
PVC SOFUBI FIGURE

What Are PVC Sofubi Figures?

These figures are made from PVC, or polyvinyl chloride. In character goods manufacturing it is often described as soft PVC or soft vinyl, a standard material for blind box figures, keychains, mascots, and collectible sofubi-style products.

01 Look and Texture

The surface is smooth, colors appear vivid, and facial expressions or costume details can be reproduced clearly. Rounded shapes, clean edges, and a polished finish are key advantages when the tooling and painting process are planned correctly.

02 Material Advantages
  • Moderate flexibility and resilience, with lower cracking risk when dropped
  • Good paint adhesion for long-term color stability
  • Strong moldability for complex character shapes and accessories
  • Cost-effective for planned mass production
INTERACTIVE COMPARATOR

Reproduction Review: From 2D Artwork to 3D Finished Sample

Compare the design artwork and finished sample with the slider, then confirm molding, painting, structure, and approval points before mass production.

Design artwork (2D) Finished sofubi (3D)
Finished PVC sofubi figure sample
2D artwork for PVC sofubi figure production
Slide to compare
DRAFT (0%) SLIDER 50% FINISHED (100%)
SPEC SIZE

Height: approx. 125 mm / width: approx. 90 mm

MATERIAL

PVC soft vinyl, antimony mold and slush molding specification

SPECIFICATION AUDITING

Festival Tanuki Pilot

#festival-tanuki-pilot

A tanuki character that combines an aviation-style pilot cap with a traditional festival happi coat. It blends Japanese festival charm with a warm pop-culture mascot look.

Craft Adjustment Points (Select a Review Item)
APPROVED Helmet and Chin Strap Reinforcement

To mold the thin chin strap shown in the 2D artwork reliably in soft vinyl, the connection area is thickened to about 1.5 mm to improve tear resistance and molding stability.

In-House Manufacturing and Molding Review

We use master molds suitable for soft vinyl production and review samples against the quality points required for character goods projects.

PRODUCTION JOURNEY

Four Production Steps That Turn 2D Ideas into Real Products

Sculpting, tooling, molding, and finishing teams work together to turn character concepts into manufacturable PVC figures.

01 I

Artwork Review

We review turnarounds, sketches, facial contours, hair thickness, and accessory details to identify undercuts or molding risks before tooling.

02 II

3D Sculpting and Shape Adjustment

The master sculpt is created by 3D modeling or hand finishing, then adjusted so the soft, rounded volume of sofubi-style PVC looks natural.

03 III

Tooling and Color Reproduction

Tooling, color matching, spray masks, and pad-printing plates are prepared according to the approved artwork and Pantone references.

04 IV

Finished Sample Review

Wall thickness, painting, assembly stability, standing balance, and other inspection points are checked before final approval for mass production.

CRAFTSMANSHIP PRECISION

Three Commitments for Premium Character Goods

We plan each figure as a branded character product, not only as a generic molded toy.

Strict Color Matching (Pantone and Production Adjustment)

Material color samples and painted swatches can be reviewed before mass production to confirm the target color direction.

Precision Molds with Minimal Parting Lines

Tooling is planned to keep parting lines as discreet as possible while preserving the intended sculpted look.

Integrated Production, Stable Supply, and Compliance Review

Material and safety requirements can be reviewed according to the target market, product use, and buyer documentation needs.

CUSTOM PRODUCTION FLOW

How Does the Custom Sofubi Production Flow Work?

From inquiry to delivery, each stage is reviewed with clear checkpoints. Artwork, 3D data, tooling, trial samples, mass production, QC, and packaging are confirmed step by step to reduce misunderstandings before volume production.

  1. 01Inquiry and ConsultationConfirm product specs, quantity, target schedule, and sales use.
  2. 02Artwork and ReferencesShare illustrations, turnarounds, sketches, or existing sample photos.
  3. 033D Design and PrototypeCreate the 3D sculpt and review shape, part split, color, and base.
  4. 04Mass Production and QCManage molding, painting, assembly, and SKU sorting.
  5. 05Inspection and Individual PackingCheck appearance, quantity, packaging, assortments, and label requirements.
  6. 06Carton Packing and ShipmentConfirm carton marks, pre-shipment photos, and delivery conditions.
Custom production flow for PVC sofubi figure OEM

Custom products are made to order. Designs and specifications are handled as confidential project information, with quality and delivery terms confirmed per project.

CUSTOM CASES

Custom PVC Sofubi Figure Cases

For OEM projects, we can discuss design-to-sample development, series expansion, color variants, costume variants, paired bases, and retail display concepts together. To keep original IP goods scalable, SKU structure, paint specifications, packaging, and inspection standards are organized early.

MASS PRODUCTION & PVC GOODS

Mass Production and Related PVC Goods Expansion

PVC sofubi figure OEM can cover not only 3D original IP goods, but also related PVC goods using the same character. Mass production control, sample inspection, individual packing, SKU control for blind boxes, carton packing, and shipment preparation can be discussed together.

Pre-Production Sample ReviewReview the 3D sculpt, PVC molded sample, color, paint areas, base, parting lines, air holes, and hand feel before mass production.
Production Line and Quality ControlDefine molding, painting, assembly, storage trays, line inspection, and pre-shipment QC to reduce quantity errors and color transfer risk.
Packaging, SKU Control, and Shipment PrepIndividual packing, backing cards, blind boxes, assortment ratios, JAN stickers, carton marks, and delivery requirements are organized for commercialization.
3D Goods PVC miniatures, PVC charms, 3D mascots, PVC fridge magnets, and other goods that need character shape reproduction.
Promotional and Retail Goods PVC keychains, PVC wristbands, PVC coasters, PVC luggage tags, and standard items for events and giveaways.
Practical Goods and Small Items PVC phone stands, phone cases, bookmark clips, USB drives, and practical IP merchandise for daily use.
Packaging and Labeling Individual packing, backing cards, blind boxes, JAN stickers, carton marks, assortment management, and packaging scope can be organized.
Mass production line, sample inspection, storage trays, and PVC goods expansion examples for PVC sofubi figure OEM
FLOCKING FINISH

Can Flocking Be Added After PVC Molding?

Yes. After the PVC body is molded, flocking can be applied to the surface to create a soft plush-like texture or a refined matte hand feel. It works well for mascot keychains, blind box mini figures, fan merchandise, fancy goods, and limited-edition character products.

Flocking and Velvety Finish Features Fine fibers are fixed to the surface after PVC molding to add a soft touch and gentle visual texture that differs from normal paint.
Suitable Products Suitable for PVC mascots, 3D keychains, bag charms, blind box mini figures, limited color editions, and fancy goods.
Points to Confirm Fine facial parts, logos, text, hardware areas, and bonding surfaces need separate process checks. Color, fiber length, hand feel, and rubbing resistance should be sampled before production.
Packaging Considerations Because flocked surfaces can be affected by rubbing or pressure, protective packaging such as individual bags, blister packs, backing cards, or inner trays should be reviewed together.

If you are unsure whether standard painting or flocking suits your project, share the character image, quantity, and use case so we can outline process scope and cautions.

Mascot keychain and blister packaging sample with flocking after PVC molding
PROCESS SELECTION

How Do Resin, Injection, Sofubi, and Rubber Processes Differ?

For mass-produced 3D character goods, the best process depends on detail level, quantity, budget, weight, and sales format. Sofubi is lightweight and hollow, making it suitable for rounded mascots and blind box figures.

ProcessFeaturesBest ForMOQ Guide
ResinHard material with high detail reproductionDisplay prototypes and limited premium itemsDozens to hundreds, case by case
Injection moldingPrecise and suitable for high-volume productionStandard figures and retail mass productsRecommended from around 5,000 pcs
Sofubi / soft vinylLightweight with rounded character expressionBlind boxes and mascotsAround 1,000 to 2,000 pcs, case by case
Rubber / soft PVCFor semi-3D and small accessoriesKeychains, magnets, and patchesAround 1,000 pcs, case by case
Comparison sample of sofubi, resin, injection molding, and rubber soft PVC processes
SAMPLE REVIEW

Can Parting Lines and Air Hole Positions Be Specified?

Yes. During sculpting, parting lines, split positions, air holes, bases, and contact points are reviewed so visible lines avoid the face and key design areas where possible.

Parting LinesPlacement is reviewed to avoid the face, eyes, mouth, logos, and front decorations.
Air HolesLow-visibility positions such as soles, base contact areas, or inner accessory surfaces are considered.
Approval RevisionsRevision points can be organized with 3D renders, sample photos, and videos when needed.
Sculpt data review and sample approval for PVC sofubi figure OEM
SPECIFICATION

How Are Sofubi Figure Specifications Confirmed?

Before quotation, product type, size, structure, sculpt data, color references, safety requirements, packaging, SKU control, and delivery terms should be organized. If specifications are not finalized, references and estimated quantity can be used to narrow down options.

Product TypePVC sofubi figures, mini figures, mascots, car display figures, and desktop figures
SizeApprox. 50 mm, 70 mm, 90 mm, 100 mm, 150 mm or larger
StructureHollow body, base, self-standing design, part split, joint options
Sculpt Data2D artwork, turnarounds, 3D data, existing samples, rough sketches
Color ReferencesPantone references, paint areas, color separation, gradients, matte or gloss finish
Safety RequirementsPhthalate-free PVC, ATBC-PVC, RoHS, REACH, EN71, ST standard consultation
PackagingOPP bags, carded individual packing, blind boxes, color boxes, inner trays, and JAN stickers
SKU ControlCharacter variants, facial variants, color variants, random packing, assortment ratios
MOQ & LEAD TIME

What Are Typical MOQ and Lead Time Ranges?

MOQ and lead time vary by size, tooling, color count, part count, packaging specifications, and SKU count. The following ranges can be used as an initial planning guide.

Around 1,000 to 2,000 pcsTypical discussion range for PVC sofubi figure mass production
Approx. 5 to 10 business daysTypical range for 3D sculpt data review
Approx. 10 to 20 business daysSample production guide
Approx. 25 to 45 business daysTypical range for mass production, packaging, and shipment preparation
QUOTE CHECKLIST

What Materials Are Needed for Quotation?

Even without a finished specification sheet, you can start with reference images, rough sketches, estimated quantity, and sales use. For unreleased IP, we can also confirm data-sharing scope and NDA requirements.

  • Character images, turnarounds, 2D artwork, or 3D data
  • Desired size, quantity, SKU count, color count, and part count
  • Packaging method, blind packing, assortment ratio, and JAN label requirements
  • Target delivery date, sales market, safety standard, and inspection requirements
Mass production sample of sofubi OEM figures and mascots
FAQ

Frequently Asked Questions

Can PVC sofubi figures be discussed in small lots?

It depends on the specification, but mass production discussions often start around 1,000 to 2,000 pcs. Limited editions and sculpt reviews are checked case by case.

Can you quote if we do not have 3D data?

Yes. We can start from 2D illustrations, turnarounds, rough sketches, or reference images, then define the 3D sculpting scope if needed.

Can you manage blind boxes and multiple SKUs?

Character variants, facial variants, color variants, random packing, assortment ratios, and outer box labels can be reviewed according to project conditions.

What can be checked at the sample stage?

Shape, color, parting lines, air holes, base, packaging, and inspection standards can be checked. Photos or videos can be used for approval revisions when needed.

Can material and safety requirements be reviewed?

Phthalate-free PVC, ATBC-PVC, RoHS, REACH, EN71, ST standards, and other requirements can be reviewed by use case, sales market, and project conditions.

Can you produce unofficial characters or derivative fan works?

To protect copyright and licensing compliance, we generally cannot accept mass production of unofficial derivative works or fan-made goods. Please contact us with rights-cleared official projects.

CONTACT

Discuss Your PVC Sofubi Figure OEM Specification

Share reference images, rough sketches, estimated quantity, SKU count, and packaging requirements so we can organize process options and review points.